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When a large water station automation project needed to integrate Siemens S7 PLCs with Omron controllers using the FINS protocol, the challenge was to ensure reliable, real-time communication across mixed PLC environments—without complex custom coding or fragmented system management.
AdiLogiX SCADA provided a unified integration layer that seamlessly connected Siemens S7 and Omron FINS devices within a single monitoring and control platform. With standardized data mapping, secure communications, and real-time visualization, AdiLogiX enabled complete system transparency across pumps, valves, flow meters, and treatment processes. The result was faster deployment, simplified engineering, reduced operational downtime, and a scalable water station automation system built for long-term reliability and future growth.
The Client’s Challenges
Challenge
Disconnected automation systems across Siemens S7 and Omron controllers
Manual data collection and reporting, increasing the risk of errors
Multiple vendor devices with no unified communication, causing inefficiency
Complex compliance requirements in water station and industrial environments
Limited ability to analyze historical data for performance optimization
Impact on Operations
Delayed response to system deviations, leading to higher downtime
Increased risk of human error and slower operational decision-making
Inefficient workflows and duplicated efforts between engineering and operations teams
Time-consuming audits and challenges in meeting regulatory standards
Missed opportunities for process optimization and predictive maintenance
Our Approach
We began with a thorough assessment of the client’s existing automation landscape to identify connectivity gaps and integration needs. This included:
- Mapping critical data points across production equipment, utilities, and control devices for real-time monitoring and analysis (such as temperature, pressure, flow, machine status, and operational events)
- Designing a standardized communication framework to seamlessly integrate Siemens S7 PLCs with Omron FINS devices, enabling smooth data exchange across PLCs, SCADA systems, and enterprise applications
- Implementing secure and compliant data handling practices to meet industry standards and regulatory requirements
- Planning integrations across multiple vendor devices and connecting with the client’s MES, ERP, and analytics platforms for unified operational insights
- Defining KPIs to measure improvements in data visibility, operational efficiency, faster decision-making, and system reliability post-deployment
Results Achieved
Benefit
Respond to issues faster with real-time data from Siemens S7 and Omron FINS devices
Gain complete operational visibility with centralized monitoring across all systems and equipment
Simplify compliance through automated reporting and secure, standardized data handling
Ensure consistent process performance with accurate, synchronized monitoring across PLCs
Make smarter decisions using actionable insights from unified live and historical data
Impact
Reduced unplanned downtime, protecting production output and minimizing losses
Improved coordination across operations, maintenance, and quality teams
Shortened compliance and audit efforts, freeing up resources for more strategic tasks
Higher process consistency with fewer errors, deviations, and rework
Uncovered efficiency opportunities in energy usage, process flow, and resource management
Why AdiLogix SCADA for Water Stations?
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Seamless Connectivity Across Systems – Integrates PLCs, pumps, valves, sensors, and SCADA platforms for smooth, real-time communication.
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Reliable Real-Time Monitoring – Track flow, pressure, levels, and other critical parameters 24/7 with secure, accurate data.
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Simplified Regulatory Compliance – Built-in logging, reporting, and secure data handling make audits and compliance effortless.
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Scalable and Future-Ready – Expand to additional stations, devices, or processes easily while supporting IIoT and advanced analytics.
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Better Operational Decisions – Unified live and historical data helps operators optimize water distribution, treatment, and maintenance activities.
Siemens S7 & Omron FINS PLC Support
SIMATIC S7 family PLCs
- SIMATIC S7-1200 (1211, 1212, 1214, 1215, 1217),
- SIMATIC S7-1500
- SIMATIC S7-300
- SIMATIC S7-400 (412, 414, 416, 417 )
- SIMATIC S7-200
Omron Fins protocol supported PLCs
- C-series: C200, C500, C1000, C2000
- CV-series: CV500, CV1000, CV2000
- CVM1-series: CVM1-CPU01, CVM1-CPU11, CVM1-CPU21
- CS1-series: CS1G, CS1H, CS1D
- CJ1-series: CJ1G, CJ1H, CJ1M
- CJ2-series
- CP-series: CP1E, CP1H, CP1L, CP2E
- NX/NJ-series
- NSJ-series
